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Freelander - Manual Gearbox

NOTE - current data only applies to MY01 >

Gear Ratios:
  • First
  • Second
  • Third
  • Fourth
  • Fifth
  • Reverse
 
  • 3.250 : 1 (19.902 : 1 overall)
  • 1.894 : 1 (11.598 : 1 overall)
  • 1.222 : 1 (7.483 : 1 overall)
  • 0.848 : 1 (5.019 : 1 overall)
  • 0.649 : 1 (3.974 : 1 overall)
  • 3.000 : 1
Reverse idler gear to selector for clearance: 0.5 - 1.1 mm (0.020 - 0.043 in)
Selector fork prong width: 13.0 - 13.3 mm (0.512 - 0.524)
Selector fork groove to pin clearance:
  • Standard
  • Service limit
 
  • 0.05 - 0.35 mm (0.002 - 0.014 in)
  • 0.50 mm (0.020 in)
Selector fork groove width: 7.05 - 7.25 mm (0.278 - 0.285 in)
Gearshift arm to guide clearance:
  • Standard
  • Service limit
 
  • 0.20 - 0.30 mm (0.008 - 0.012 in)
  • 0.55 mm (0.022 in)
Interlock shift guide groove width: 8.10 - 8.20 mm (0.319 - 0.323 in)
Synchro ring to gear clearance:
  • Standard
  • Service limit
 
  • 0.85 - 1.10 mm (0.033 - 0.043 in)
  • 0.40 mm (0.016 in)
Selector shaft forks in synchro sleeve grooves clearance:
  • Standard
  • Service limit
 
  • 0.45 - 0.65 mm (0.018 - 0.026 in)
  • 1.00 mm (0.039 in)
Gearshift arm guide to selector fork clearance:
  • Standard
  • Service limit
 
  • 0.20 mm - 0.50 mm (0.008 - 0.020 in)
  • 0.80 mm (0.031 in)
Gearshift arm guide tongue width: 11.90 - 12.00 mm (0.469 - 0.472 in)
Gearshift arm guide to interlock assembly clearance:
  • Standard
  • Service limit
 
  • 0.05 - 0.35 mm (0.002 - 0.014 in)
  • 0.60 mm (0.024 in)
Gearshift arm guide groove width: 13.05 - 13.25 mm (0.514 - 0.522 in)
Interlock ball to gearshift arm guide clearance:
  • Standard
  • Service limit
 
  • 0.05 - 0.25 mm (0.002 - 0.010 in)
  • 0.50 mm (0.020 in)
Interlock ball outside diameter: 12.05 - 12.15 mm (0.4744 - 0.478 in)
2nd to 3rd gear clearance:
  • Standard
  • Service limit
 
  • 0.06 - 0.21 mm (0.002 - 0.008 in)
  • 0.30 mm (0.012 in)
3rd gear thickness:
  • Standard
  • Service limit
 
  • 35.42 - 35.47 mm (1.394 - 1.396 in)
  • 35.30 mm (1.390 in)
4th to 5th gear clearance:
  • Standard
  • Service limit
 
  • 0.06 - 0.21 mm (0.002 - 0.008 in)
  • 0.30 mm ( 0.012 in)
Spacer collar length:
  • Standard
  • Service limit
 
  • 26.03 - 26.08 mm (1.025 - 1.027 in)
  • 26.01 mm (1.024 in)
4th gear thickness:
  • Standard
  • Service limit
 
  • 30.92 - 30.97 mm (1.217 - 1.219 in)
  • 30.80 mm (1.213 in)
5th gear thickness:
  • Standard
  • Service limit
 
  • 30.42 - 30.47 mm (1.198 - 1.200 in)
  • 30.30 mm (1.193 in)
1st. gear to thrust washer clearance:
  • Standard
  • Service limit
 
  • 0.03 - 0.08 mm (0.0012 - 0.0031 in)
  • 0.18 mm (0.007 in)
2nd to 3rd gear clearance: 0.03 - 0.10 mm (0.0012 - 0.0039 in)
Input shaft end thrust: 0.14 - 0.21 mm (0.006 - 0.008 in)
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